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Diocell – The Game-Changer in Robotic Laser Welding Technology

As manufacturing enters a new era of digitalization, automation, and precision, one solution is setting a new benchmark in laser welding technology: Diocell. Developed by Diodela, a Lithuanian high-tech company, Diocell is more than just a robotic welding cell—it’s a fully enclosed, high-performance laser welding system designed to meet the evolving needs of modern industry.

From the automotive sector to medical devices and aerospace manufacturing, Diocell is redefining how companies approach safety, precision, and integration on the production floor.

A Fully Enclosed Laser Welding Cell for Absolute Safety

At the core of Diocell’s innovation is its Class 1 laser-safe enclosure, certified under CE and EN-60825-1 standards. This full enclosure means that high-power laser operations—up to 6 kW—can be carried out safely, with no harmful radiation escaping the system.

Operators are fully protected, even during continuous welding, thanks to interlocked doors, safety sensors, and an integrated Dual Check Safety system that prevents collisions and improper operation. This makes Diocell an ideal choice for manufacturers who prioritize worker safety without compromising performance.

Unmatched Precision: ±0.02 mm Accuracy

Whether welding intricate electronic components or large automotive structures, precision is non-negotiable. Diocell delivers ±0.02 mm repeatability, thanks to its high-accuracy robot and servo-driven positioning table, tested and validated according to ISO 9283.

This level of accuracy ensures every weld is consistent, regardless of complexity or material. Combined with 3-level real-time weld monitoring, Diocell guarantees exceptional process control—making it the go-to system for industries where weld quality cannot be compromised.

Productivity Without Downtime: Dual-Zone Shuttle Table

Unlike conventional systems, Diocell features a dual-position shuttle table that enables true continuous operation. While welding is taking place in one zone, the operator can safely load or unload parts in the other—without interrupting the process.

This innovative design drastically reduces cycle time and increases throughput, making it particularly valuable in high-volume production environments like automotive and consumer electronics manufacturing.

Seamless Integration with Top Robot Brands and Industry 4.0

Flexibility is built into the Diocell. The system supports multiple leading robot brands, including FANUC (standard), with optional compatibility for KUKA, Yaskawa, ABB, and Universal Robots. This makes it easy to integrate Diocell into existing automation lines.

Furthermore, Diocell offers optional ERP system integration and supports digital twin technology, allowing for real-time monitoring, simulation, and predictive maintenance. This Industry 4.0 readiness ensures that your welding processes are not just automated—but also intelligent and data-driven.

For more on digital twin capabilities and integration options, visit www.diodela.eu.

Applications Across Critical Sectors

Thanks to its modular design and high adaptability, Diocell serves a wide range of industries, including:

  • Automotive – battery packs, body components, safety-critical parts

  • Electronics – housings, connectors, heat-sensitive joints

  • Medical – surgical tools, implants, micro-welded assemblies

  • Aerospace – lightweight structural elements, turbine parts

  • HVAC and General Industry – stainless steel assemblies, enclosures, brackets

Its ability to handle complex part geometries and tight tolerances, combined with stable wire feeding and optional weld seam tracking, makes Diocell a versatile platform for both standard and highly customized welding tasks.

Why Choose Diocell by Diodela?

If your operation demands:

  • Safe, CE-certified Class 1 laser welding

  • ±0.02 mm robotic accuracy

  • Real-time weld monitoring and inspection

  • Dual-zone table for continuous productivity

  • Seamless integration with robot brands and ERP systems

  • Future-ready connectivity with digital twin support

More than just a machine, it’s a step forward into the future of manufacturing.

Explore Diocell Today

Visit www.diodela.eu to:

  • Download full specifications

  • Discuss custom integration options

  • Learn how Diocell can be adapted to your production needs

You can also reach the team directly via the contact form.

Pranešimą paskelbė: - -, Rinkodaros inžinierius, MB
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